Contract Method

Chittenden prices the complete crane and bulkhead trial

Published 28 October 2026 Publisher IMWO Region Americas Confidence Confirmed
Chittenden crane diagram: working 51,000 lb at 38 ft, test 53,000 lb at 40 ft, overload at 60 ft

IMWO original chittenden engineering diagram from the cited primary records

Chittenden Small Lock's 2025 tender prices witnessed crane lifts, installed bulkhead seating and handover documents. Its revised test requirements determine the site resources and supplier attendance needed for commissioning.

The operational test exceeds the working load-radius product

The revised crane specification requires working duties of 51,000 lb at 38 ft and 15,000 lb at 60 ft. Its operational test uses 53,000 lb at 40 ft: raise the weight 25 ft, swing towards the slot guards, lower it to within 6 ft of the water and hold for five minutes. The stated load-radius products are 1.938 million and 2.120 million lb-ft, a 9.4% increase for the operational case. This comparison covers suspended load and radius; crane self-weight and the other structural loads enter foundation design separately. Amendment R0004 also changes the overload-test radius from 68 ft to 60 ft. That trial uses 110% of the selected crane's rated capacity at 60 ft, with a ten-minute hold and two boom positions. The supplier's quotation and the test plan need the same revised load chart.

Fabrication measurements determine the installed seating trial

The crane trial moves the bulkhead above the water. Section 35 20 16.53 then requires a seated, watertight barrier under normal operating-pool hydrostatic pressure, followed by at least three complete storage-frame cycles. The bearing plates have a 0.015 in alignment requirement against the specified control planes; wheel coplanarity has its own 0.005 in limit. Revised drawing SR101 requires field verification of recess dimensions before plate fabrication. Slot clearances are checked before grouting. These measurements allow fit corrections while the plates and recesses remain accessible. A mismatch discovered during final seating brings the fabricator, crane crew and lock access back into the same work window. The estimate therefore needs a pre-fabrication survey and a pre-grout inspection alongside the final demonstration.

Evidence conclusion

Commissioning resources and document approval need priced tasks

Section 01 22 00 includes testing and commissioning in crane CLIN 0003 and also lists no-load/load testing in CLIN 0008. A coordinated cost allocation should assign attendance, weights, rigging and each trial once across those items. The crane clause requires ten working days' test notice, government witnesses, the manufacturer's representative, operators, an electrician and riggers. Defects suspend the tests until corrected; repair and repeated attendance can consume another access window. O&M manuals and as-built drawings have their own CLINs 0010/0011, payable after final approval. Manual approval precedes at least eight hours of training for eight personnel, while the manual must ultimately include the training recording. An agreed staged document submission is therefore needed to accommodate that sequence. The supplier scope should identify test reports, repair records and attendance after delivery, with the document team compiling the final set during commissioning.

Outstanding evidence

  • Supplier load chart and test weights at the revised radii
  • Field recess survey, pre-grout alignment and installed watertightness results
  • Witness dates, supplier repeat attendance and staged manual approval

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